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Goldfields Pipeline

Shire of Cranbrook

City of Wanneroo

City of Berwick

BGC Contracting

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GGT Pipeline Project

Western Contractor Article - Vol 14 No 9

The massive task of keeping down the dust on the Goldfields Gas Pipeline project has gone to specialist firm RainStorm Dust Control.

The WA based company was given the task of carrying out dust control work on most of the pipeline easement as well as most of the access roads. RainStorm is using its locally manufactured DustMag dust suppressant to counter the fierce conditions that are being faced on the project to lay 1,400km of pipeline through some of Australia's harshest country in summertime temperatures of up to 55 C.

As well as dealing with the extremes of terrain that turns from choking dust to impenetrable mud after any rain, RainStorm will use DustMag to stabilise the access roads. The company is also treating the temporary worker camps established along the pipeline route for major contractor Saipem.

The choice of DustMag for the project follows the carrying out of a special environmental study to ensure that there would be no deleterious effect on the regrowth of vegetation in the fragile environment. Managing director Roy McInnes agrees that the project -- considered the biggest dust control job ever undertaken in Australia -- is a breakthrough for the company.

While DustMag has been widely used on mine sites, quarries and rural roads over the last couple of years since its introduction to WA, McInnes says it has been a revelation to many of the imported workers on the project. "Guys on the pipeline keep commenting to us, God, this stuff really works. We've tried everything else and none of it's any good'."

RainStorm has treated some 200km of the pipeline easement and access roads since it began work in August. The company is using 2 triple road trains on an as needed basis to deliver and apply the dust suppressant. McInnes considers that the decision to engage RainStorm would have been straightforward. "We are the only alternative," he says. "Our only competitor is water, and they've got limited supplies out there. Water is a lot more expensive and less effective anyway."


 

Shire Of Cranbrook, W.A.


LETTER DATED:
21 May, 1996

To Whom It May Concern,

DUSTMAG DUST SUPPRESSANT
CONSTRUCTION SIDE TRACK TRIAL SECTION

Cranbrook Shire Council were contracted by Main Roads WA Great Southern Region to assist with the reconstruction of a 3.20 kilometre section of Albany Highway (Paul Valley section) in 1995/96.

This project necessitated side-tracking of highway traffic over the period 6 January, 1996 to 4 April, 1996. Highway traffic volumes average 1500 vehicles per day.

The unsealed side track pavement material was locally sourced laterite gravel material with PI nominally 3. In order to reduce requirement to water sidetrack surface to reduce dust visibility concerns (and inherent pavement loss and conflict between side track traffic and maintenance water trucks) it was decided to investigate three stabilisation agents. Of these three agents, the DustMag product proved to be the most effective by far (the sided track required no watering or grading for the three month dry season project duration) was the least cost and, as it was applied as a surface treatment from the supplier's truck, was by far the easiest to apply.

Untreated control sections required maintenance watering between 1 and 2 times per day.

I would recommend that the product be again used in similar situations to the one outlined above.

Yours faithfully,

P G Robertson C.P. Eng.
PROJECT MANAGER


 

City of Wanneroo, W.A.



15 September 1999

CITY'S INNOVATION REWARDED!
MAGNESIUM CHLORIDE STABILISED LIMESTONE

The City of Wanneroo Operations Services unit has set a precedent in Western Australia by becoming the first local government to receive an award in the prestigious Case Earth Award Competition. On 10th September, Mr Phil Calley, Mr Harminder Singh, and Mr John Wong of Operations Services accepted a "High Commendation" Award in this competition for the development of a bitumen sealed magnesium chloride stabilisation technique. The awards recognise civil engineering contractors that possess the skills and ingenuity to conceive and develop innovative solutions to complex engineering problems that require delicate environmental protection and management practices. The Operations Unit not only undertakes most City of Wanneroo road construction projects, but is also a prime contractor to the City of Joondalup, and will be undertaking major civil road construction works valued in excess of $2.5 million for that local authority over the next 2 years. Director of Technical Operations Mr Dennis Blair said that the Operations Services team were very worthy of the award as they are committed to actively developing innovative management and construction practices. "The efforts of the Operations Services Unit in its research and development of innovative systems has resulted in this quality road building technique that is environmentally friendly and cost effective for specific road pavements." The innovation has proved so successful that the City has committed to upgrade a section of Nisa Road in Pinjar to a sealed pavement using this technique. "This would not have been financially possible without the significantly lower construction cost provided by the magnesium chloride stabilising technique." Mr Blair said.


 

City of Berwick, Victoria


COST SAVING REPORT:
DUST SUPPRESSION USING "DUSTMAG"



LOCATION:    CHURCHILL PARK DRIVE
LENGTH OF TEST SECTION:    1 KILOMETRE

Churchill Park Drive is Council's most heavily trafficked unsealed road carrying in excess of 800 vehicles per day.

In the past, Council had received many complaints from abutting owners as a result of excessive dust and generally poor road surface due to severe corrugations.

Between November and April, Council would carry out watering, grading and re-sheeting on a fortnightly basis.

The estimated cost of maintaining this section of road between November 1990 to April 1991 was $17,000 during which time the road required nine gradings - requiring the use of :


On 12 November 1991, Council sprayed 9,000 litres of "Dust Mag" on this particular section of road. Between 12 November and 19 March there was no grading carried out as the surface has become tightly bonded and the only maintenance required was some spotting of potholes.

A further application of "Dust Mag" was sprayed on 19 March at half normal application rate ie. 1 litre per m2.

COST SUMMARY USING "DUST MAG" (November 1991 - May 1992)

Materials

"Dust Mag" 13,500 litres 2,300.00
Crushed Rock 120 tonne 1,560.00

Plant and Labour (3 days)

Grader 1,400.00
Water Cart 1,020.00
2 Medium Trucks 1,530.00
3 Labourers 1,377.00

Total Costs $9187.00
Cost savings in direct dollar terms of approximately $8,000.

Equally as important is the fact that it released our plant and labour to other works.

L.T.
SUPERINTENDANT OF WORKS
CITY OF BERWICK


 

BGC Contracting, Kalgoorlie, W.A.

LETTER DATED:
6 May 1997

Roy McInnes
Rainstorm WA Pty Ltd
PO Box 1278
Canning Vale WA 6970

Dear Roy

In regard to your supplying and spraying of DustMag for trial at Kambalda on the 1st of October 1996, we are happy to advise:

1/ Product has been down for 6 months as of 1st of April 1997.

2/ Traffic of the trial area is always busy (7 days per week) ranging from light vehicles to 110 tonne pay load semis and triple road trains with a total laden weight in excess of 175 tonne.

3/ Dust suppression was total.

4/ The surface trialed produced a non slip roadway.

5/ Treated section was not affected by rain, and did not go sloppy.

6/ The section was not at all watered until early autumn rains in early April.

7/ The treated section has not yet been graded although now due to be.

8/ We estimate a cost saving in excess of 75% compared to conventional road management.

9/ Rainstorm showed ease of application and there was proven evidence that the product does not require mixing into the road surface which is constructed with material having a high clay content.

BGC Contracting would not hesitate to use the Rainstorm product in any off highway dust suppression requirement.

Yours faithfully
BGC Contracting

John Garbin
Kambalda Area Manager

'RAINSTORM' means 'DUST CONTROL'

 

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